February, 2001
 
Volume 1, No. 1

Inside this Newsletter

1. Membrane Technology

2. New regulations favor...

3. Disinfection Comparison

4. On line

5. Thought of the month

6. Anyone know the answers?

7. Chemical feeders

8. News from over there

9. All phosphates are the same!

10. The Bidding Process

1

Membrane Technology

Membrane technology is a thin layer of semipermeable materials capable of separating substances when a driving force is applied across the membrane. Its technology, once only considered viable for desalination, is being increasingly employed for microorganisms and particulate material, and organic matter removal. As such, membranes make claim to color (from organic matter), taste and odor problems in one non-chemical treatment without formation of detrimental by-products (DBPs). As new advancements continue to be made, operating costs continue to decline. For small systems, this technology becomes very attractive because capital costs (based on dollars per unit volume of installed treatment capacity) do not escalate rapidly as plant size increases. Additionally, for ground water sources who do not need pretreatment, membrane technologies are relatively simple to install requiring little more than a feed pump, membrane modules, and some holding tanks.


2

New regulations favor...

Existing membrane technologies already show great promise for meeting many of the current and anticipated regulations. The Surface Water Treatment Rule (SWTR), the Groundwater Disinfection Rule, and Disinfectants/Disinfection Byproduct rules have all combined to increase interest in membrane filtration. More and more professionals are being encouraged to consider these unconventional treatment processes as replacement or in conjunction with conventional treatments.

Membrane classification standards vary industry wide so what one supplier sells as an ultrafiltration membrane, another supplier calls a nanofiltration membrane. It is far better to look at pore size, molecular weight cutoff, and applied pressure needed when comparing systems.


Microfiltration

Microfiltration (MF) is defined as a membrane separation process with a pore size of 0.03 to 10 microns, molecular weight cutoff of > 100,000 daltons, and a relatively low feedwater operating pressure of approximately 15-60 psi. Materials removed by this type of system include sand, silt, Giardia lamblia and Cryptosporidium cysts, algae, and some bacterial species.

MICROFILTRATION IS NOT AN ABSOLUTE BARRIER TO VIRUSES AND REQUIRES DISINFECTION. MICROFILTRATION REMOVES LITTLE TO NO ORGANIC MATTER AND REQUIRES PRETREATMENT TO DO SO TO PREVENT MEMBRANE FOULING. PREFILTERS ARE NECESSARY TO REMOVE LARGE PARTICLES THAT PLUG THE INLET. ADDITIONALLY, COAGULANTS AND POWDERED ACTIVATE CARBON HAVE BEEN USED TO ENHANCE REMOVAL OF VIRUSES AND DISSOLVED ORGANIC MATTER. IT MAY BE NECESSARY TO ADJUST FEEDWATER BY CHEMICAL FEED PRIOR TO MEMBRANE FILTRATION IN ORDER TO MAINTAIN pH WITHIN THE RECOMMENDED OPERATING RANGE FOR THE MATERIAL USED.

Ultrafiltration

Ultrafiltration uses a membrane pore size of approximately 0.002 to 0.1 microns, and molecular weight cutoff of approximately 10,000 to 100,000 daltons, and an operating pressure of 30 to 100 psi. Ultrafiltration removes all microbiological species removed by microfiltration as well as some viruses (not all), humic materials, and many water soluble organics. Does not require coagulant or flocculating chemicals nor pH adjustment, but disinfection back up is recommended. Required pretreatment is normally very low, but it may be necessary to adjust pH of influent to allow its filtration.

FOULING IS THE MAIN PROBLEM WITH ULTRAFILTRATION THUS MAINTENANCE BECOMES A CRITICAL FACTOR WITH THIS TECHNOLOGY. AS WITH ALL MEMBRANES, WATER CONTAINING DISSOLVED OR CHELATED IRON OR MANGANESE IONS MUST BE TREATED BY AN ADEQUATE OXIDATION PROCESS (SUCH AS AERATION, pH ADJUSTMENT TO > THAN 8.0, OR ADDITION OF STRONG OXIDANTS SUCH AS CHLORINE, CHLORINE DIOXIDE, OZONE, OR POTASSIUM PERMANGANATE),IN ORDER TO PRECIPITATE THESE IONS PRIOR TO ULTRAFILTRATION.

Nanofiltration

Nanofiltration (NF) has a nominal pore size approximately 0.001 microns and a molecular weight cutoff of 1,000 to 100,000 daltons. Operating pressures are necessarily higher than MF and UF from 90 psi to as high as 150 psi. These systems remove all cysts, bacteria, viruses, and humic materials.

NANOFILTRATION REMOVES ALKALINITY THEREBY PROVIDING FINISHED WATER WHICH MAY BE CORROSIVE. NANOFILTRATION ALSO REMOVES HARDNESS AND THEREBY REQUIRES PRETREATMENT OF WATER SUPPLY TO AVOID PRECIPITATION OF HARDNESS IONS ON MEMBRANES.

Reverse osmosis

Reverse osmosis systems are compact, simple to operate, and require minimal labor making them suitable for small systems and systems with a high degree of seasonal fluctuations in water demand. Reverse osmosis removes almost all inorganic species as well as radium, larger organic molecules, pesticides, cysts, bacteria, and viruses. Post disinfection is recommended to ensure safety.

REQUIRES HIGH CAPITAL COSTS. MANAGING THE WASTEWATER BRINE SOLUTION CAN BE DIFFICULT. HIGH LEVELS OF PRETREATMENT IS REQUIRED IN SOME CASES. MEMBRANES ARE PRONE TO FOULING. PRODUCES THE MOST WASTEWATER AT 25-50% OF FEED. SPECIAL NOTE TO HOME CONSUMERS ON REVERSE OSMOSIS SYSTEMSı COST: MANY SUPPLIERS OF SUCH SYSTEMS FOR HOME USE SELL THESE SYSTEMS WITH A NEVER ENDING CONTRACTUAL AGREEMENT WHEREBY THE SYSTEMS ARE CONTINUOUSLY SERVICED BY THE SELLERS. AS SUCH, CONTRACTS OF $15 TO $20 PER MONTH ARE NOT UNUSUAL FOR A SYSTEM WHICH MAY COST $600-$1000. IN 2 TO 4 YEARS THE SYSTEMS ARE PAID FOR AND ALL SUBSEQUENT PAYMENTS WHICH MUST BE CONTRACTUALLY MADE ARE FOR SERVICE ONLY.

 

Inside this Newsletter

1. Membrane Technology

2. New regulations favor...

3. Disinfection Comparison

4. On line

5. Thought of the month

6. Anyone know the answers?

7. Chemical feeders

8. News from over there

9. All phosphates are the same!

10. The Bidding Process

3

Drinking Water Disinfectants Comparison

a) Sodium hypochlorite--available as liquid from 5-15% and from on site generators. Less expensive than chlorine gas. Safer than chlorine gas but is very corrosive and can decompose rapidly due to heat and sunlight.

b) Calcium hypochlorite--white dry solid usually containing 65% chorine. Chlorine portion readily soluble but can leave heavy calcium residues in mixing tanks. Dry material very susceptible to moisture pick up and cake hardening. Very corrosive with strong odors requiring careful handling. Can react with organic matter causing fires.

c) Chlorine dioxide--Very strong oxidant with relatively persistent residual. Does not form THMıs nor alter system pH. Requires on-site generation. ClO3 and ClO2 potential by-products with possible hydrocarbon odors.

d) Chlorine gas--Very effective for removing almost all microbial pathogens and is appropriate as both a primary and secondary disinfectant. The gas is very dangerous with lethal concentrations as low as 0.1 per cent air by volume. Can only be injected in the water supply pipe under highly pressurized water. Adequate mixing and contact time must be provided after injection to ensure complete disinfection of pathogens. May be necessary to adjust pH of the finished water. All Federal required safety equipment must be observed in handling. Chlorine gas is supplied in high pressure cylinders.

e) Chloramine--reaction of chlorine and water with ammonia whose reaction is 99% complete within a few minutes. Produces fewer disinfection by-products. Appropriate as secondary disinfectant preventing distribution bacterial regrowth. Nitrogen trichloride by-product can result from improper chlorine to ammonia ratio imparting disagreeable taste and odor. Chlorine to ammonia ratios of 5:1 should not be exceeded nor should pH go below 5.0 (or nitrogen trichloride can form). Can cause occurrence of nitrification. NOTE: Chloramines in distribution can form methemoglobinemia and can adversely effect health of kidney patients if chloramines are not removed prior to dialysis. Same concerns cover pet stores, fish hobbyists, and aquarium stores. Recommended removal is by catalytic carbon using a two bed system with a sample cock in between test for chloramines breakthrough.

f) Ozonation--Powerful oxidizing agent and disinfecting agent formed by passing dry air through a system of high voltage electrodes. Requires shorter contact time and dosage than chlorine. Widely used as a primary disinfectant. Can produce halogenated organics if bromide ion is present in water.

g) UV Light--generated by a special lamp penetrating organism cell wall disrupting genetic material making cell unable to reproduce. Destroys bacteria and viruses. Used as a primary disinfectant requiring a secondary disinfectant. Does not inactivate Giardia or Cryptosporidium cysts and should be used only by groundwater systems not directly influenced by surface water--where there is virtually no risk of protozoan cyst contamination.

EPA recommended control of disinfection byproducts include;

1. Removal of by-products after formation, which can be difficult and expensive.

2. Use alternative disinfectants which do not produce undesirable by-products.

3. Reduce the concentration of organics in water before oxidation or chlorination to minimize formation of by-products.

Aqua Smart recommends lowering or removing pH control and using SeaQuest for corrosion and lead/copper control. By lowering or removing pH control, the more active hypochlorous acid takes precedence in lieu of the less active hypochlorite ion increasing distribution residuals allowing for a lower chlorine input and lower THM and HAA production. Also, by sequestering metals and coating the metal piping with SeaQuest, there is less demand on the chlorine making more chlorine available for disinfection resulting also in higher distribution levels.

4

On line

There are only three major methods of corrosion control used within the drinking water industry. These are pH control, phosphate technology, and sodium silicates. Within phosphate technology, there are many different types of products available including inorganic (not organic which are not certified for use in drinking water applications) orthophosphates and blends, polyphosphates and blends, and ortho/polyphosphate blends. The corrosion control part of the technology behind all these phosphates and blends, with one exception, is the formation of calcium phosphate as a corrosion protective coating. This means that calcium must be present in the water supply for all these products to work to whatever degree they do. When calcium is not present, then it is impossible for the coating to form and no corrosion control can be provided.

Only one product does not rely on the presence of calcium...that is SeaQuest. This is because SeaQuest forms a metal phosphate coating with whatever base metals are present in distribution piping. This was recently proven in desalination applications where the produced water is very close to distilled water in quality, i.e. no calcium present. Lead and copper levels dropped from exceeding to below the action levels and all discolored water complaints due to corrosion stopped.

Inside this Newsletter

1. Membrane Technology

2. New regulations favor...

3. Disinfection Comparison

4. On line

5. Thought of the month

6. Anyone know the answers?

7. Chemical feeders

8. News from over there

9. All phosphates are the same!

10. The Bidding Process

5

Thought of the month

When Alan Shepard was asked what his first thoughts were on being the first man in space, he retorted that he could not help thinking that everything that went into building the spacecraft he was flying went to the lowest bidder.

6

Anyone know the answers?

1) What is the energy source which keeps iron bacteria alive?

2) What is the purpose for aeration (i.e. air strippers)?

3) What is the most universal source of taste and odor problems?

7

Chemical feeders

There are many different types of chemical feeders in the marketplace. Some operate on constant speed with variable stroke, some with variable stroke and constant speed, and some with variable speed and variable stroke. Some pumps are flow meter controlled, some are pace controlled, and others are manually controlled based on constant flow output. The secret to successfully choosing the right feed pump besides sizing the pump properly, is to make sure that the pump will be set up to feed at a very high speed (input) rate. As such, the best chemical feed pump choices (regardless of which chemical is being fed) are a constant high speed pump with variable stroke, a dual control variable speed and stroke, or a variable speed with a very high speed rate (300 strokes per minute) at maximum output. In this manner, the most continuous input is obtainable so that most of the water going by the injection point gets appropriate treatment. On smaller systems which require lower feed volumes, it is best to maximize the chemical feed volume nevertheless to insure that maximum mixing within distribution takes place. Sometimes this may require diluting the chemical and even going to a larger feed pump. By doing this, product performance will be maximized and the customer gets the best "bang for his buck."
 

8

News from over there

Off shore in Europe, a niche market has been established for SeaQuest. This is treatment of water supplies on cruise ships and military vessels. All such ships and vessels carry on board storage water supplies (which they pick up at port) for drinking and general personnel use. The distribution plumbing on these ships and vessels are the same as which exists in a municipality with the exception that the piping is not underground and most corrosion problems are internal. SeaQuest has been found to be the product of choice here because of its corrosion control capabilities, stability to time, temperatures, changes in pH, and wide ranges of water quality in varying port supplies.

 

Inside this Newsletter

1. Membrane Technology

2. New regulations favor...

3. Disinfection Comparison

4. On line

5. Thought of the month

6. Anyone know the answers?

7. Chemical feeders

8. News from over there

9. All phosphates are the same!

10. The Bidding Process

9

"All phosphates are the same!"

There is a very strong misconception being maintained by "cheap" phosphate corrosion control inhibitor manufacturers that the "cheap" inhibitors are just as good as the more expensive phosphate corrosion control inhibitors. This is done by making the statement to potential users that "all phosphates are the same." The reason this is done is because a potential customer thinking all phosphates are the same will inherently believe they can go to bid and then get the same product from any supplier really believing it is the same product, but at a lower price.

In reality, just like all cars are different and are manufactured better and worse or all computers are different and manufactured better and worse, so to are all phosphate products. Take a look at the different commercial productsrecently analyzed for each phosphate component:

Dry Products
Product
1
2
3
4
A
21%
26%
1.0%
52%
B
28%
1.8%
1.7%
68.5%
C
24.5%
16%
1.5%
58%
D
31%
6%
44%
19%
E
0.0%
0.0%
25%
75%

It easily can be seen from the above that all five dry products are different with products A and D being extremely different from products B and C, and from each other while E is altogether different.

Liquid Products
Product
1
2
3
A
30%
68%
2%
B
40%
57%
3%
C
50%
47%
3%
D
10%
88%
2%

Again, with the liquid products, all formulations are different.

Obviously all the above products will respond in a distribution system in a different manner and provide different results. Too, you easily can see that all products will have to be used at different treatment rates given a constant water quality.

So the big question is who has the best formulation. Aqua Smart maintains because such formulation variations exists no products are the same and therefore can never be bid on an equal performance basis, Product performance backed by confirming documentation complimented with price per MG is the only way to validate performance efficacy.

Anyone know the answers:

1) Iron bacteria derive energy from oxidation of ferrous iron to ferric iron. Sequestering the ferrous iron with SeaQuest (the strongest drinking water iron sequesterant available) breaks the energy cycle and makes iron bacteria and biofilms far more susceptible to chorine disinfection

2) Aeration is used to improve taste by removing carbon dioxide, gases such as hydrogen sulfide, volatile organic contaminants while also providing enough molecular oxygen to oxidize iron(II) and manganese(II). Manganese removal by aeration is only feasible when the pH is raised to 8.5 or higher and provision for contact with manganese dioxide is made. Raising pH to such high levels decreases chlorine stability and increases chlorine demand.

3) Geosmin and methylisoborneol (MIB) are two of the most common taste and odor compounds found in municipal drinking water supplies. The are thought generally to be metabolites of blue-green algae and actinomycetes. Other less commonly found sources of taste and odor in drinking water include sulfides and saturated and unsaturated aldehydes. Taste and odor compounds are often detectable by humans at levels of nanograms per liter.

Editor's Note:

We have attempted to provide our readers with topics we believe to be of interest based on numerous questions and responses which have been posted on the AWWA Discussion Forum, Water Technology Forum, and other drinking water forums. We welcome all responses, recommendations, and suggestions on related topics you wish to see discussed.

E-Mail Us with your comments & suggestions

10

The bidding process

Above in 9), we have established why bidding for corrosion control phosphate products is risky at best and results in the "cheap" product winning at worst which often requires higher treatment rates than specified by the bid and lackluster product performance. Okay, you say, but what about the fact that the customer is a municipal system and must go to bid by Council mandate (or if private water by corporate mandate). That's fine and can be adhered to. But, there are a number of points which should be introduced into a bid to bring about a better leveling of the playing field amongst those manufacturers bidding to avoid being bound necessarily to the "cheap" product. These include:

1) Ask for a written guarantee that any product usage above that recommended by the manufacturer based on water quality (assuming no change in water quality) will be provided free of charge.

2) Test submitted product samples to make sure sulfate and chloride levels are below 10 ppm. (This should be an internal test and not made part of the bid specification other than asking for product samples.)

3) Specify and confirm documentation (customer letters, field data, test studies, etc.) in support of all product claims.

4) Require and confirm at least 3 references who have used the product successfully for more than 2 years.

5) Request product comparison studies where available

6) Specify product cost per unit volume of water treated (i.e. $ per MG) in lieu of cost per pound or cost per gallon. This is the only way to compare true costs assuming the recommended treatment rates do not require changes related to changes in water quality.

7) Specify and confirm that the product being bid can perform at a pH level down to 6.0 should the system entertain thoughts of reducing or getting of pH control.

Aqua Smart Inc. 4445 Commerce Drive SW, Suite A4, Atlanta, Georgia 30336 USA  
1-800-AQUASMART

Copyright 2001 Aqua Smart Inc.. All Rights Reserved.